Channel Pumps
Glossary

Peristaltic pump hose

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The peristaltic pump hose is the reinforced flexible tube a peristaltic pump squeezes to move fluid. It is the only part the medium touches and the only part that wears, so the compound you choose sets the pump's chemical resistance and temperature range, and the replacement interval is the running cost of owning one.

In more detail

Get the compound right and a peristaltic is close to maintenance-free between hose changes. Get it wrong and the hose is the thing that fails, early and repeatedly. This page covers the four compounds Crane offers on the ELRO range, what each suits, and what shortens hose life.

Why the hose is the whole pump

A peristaltic pump has no mechanical seal and no valve. A shoe presses the hose flat against the pump body, and the occlusion travels round and carries the trapped volume to the discharge. The medium never leaves the bore.

That single fact is why the type survives abrasive slurry and aggressive chemistry. There is nothing in the wetted path for the medium to attack. It is also why the hose gets all the attention: every failure mode the pump has runs through it.

So the specification question on a peristaltic is not really "which pump". It is "which hose, and how often". Answer those and you have specified the duty.

Which compound for which medium

Four compounds cover most industrial duty. Crane publishes an operative range for each on the ELRO datasheets, and the medium plus its temperature decides between them.

CompoundSuitsTemperature
NR natural rubberAbrasive media, diluted acids and alkalis. Tension-resistant, elastic, cold-resistant, and approved for food applications-20 to +80 °C
NBR nitrileOily and greasy media, alcohols. Wear-resistant and resistant to grease and oil-10 to +80 °C
CSM HypalonAcids, alkalis and colours. Chemical resistant, wear resistant and electrically conductive-20 to +80 °C
EPDMAcids, alkalis and hot water. Chemical resistant with good insulating properties, and suits outdoor use-30 to +80 °C

Two points that catch people out. NR is the abrasion compound, not a general-purpose one, so on a ceramic slip or a grit slurry it usually outlasts a chemically fancier hose. And CSM is the conductive one, which is what you specify when static is a concern rather than because it resists more.

Food-grade variants exist but not across the whole range: Crane lists food-grade NR on the ELRO IP range and food-grade NBR on the XP range. Check the specific pump rather than assuming the compound is available on it.

What actually kills a hose

A peristaltic hose fails by fatigue, not by wearing thin. Every revolution flexes the same piece of rubber flat and lets it spring back, and the compound eventually cracks in the reinforcement. That is normal, expected, and the reason the hose is a scheduled consumable rather than a repair.

What shortens it:

  • Running faster than the duty needs. Hose life is counted in flexures, so speed costs you life directly. A larger pump turning slowly outlasts a small one worked hard.
  • Discharge pressure at the top of the band. Crane codes the ELRO IP and XP pumps in pressure bands up to 10–13 bar. Sitting at the ceiling works the hose harder than sitting mid-band.
  • Temperature at the compound's limit. All four compounds stop at +80 °C, and the medium's temperature, not the ambient, is the one that counts.
  • The wrong lubricant. ELRO pump codes pair each compound with either a silicone or a glycerin lubricant. It is part of the pump code for a reason.
  • Running dry for long periods. There is no seal to lose, which is the type's real advantage, but a dry hose still flexes and heats with nothing carrying the heat away.

Plan the change rather than waiting for it. On the ELRO IP range the vacuum monitoring on the hose chamber detects a hose failure instead of letting you find out downstream, which is worth specifying where a burst would contaminate product.

Sizing, and what to send us

Hose bore is how a peristaltic is sized, because bore and speed together give you the flow. On the ELRO stationary range that runs from 15 mm on an IP100 to 91 mm on an XP800.

To specify a hose, send the medium with its worst-case chemistry and solids, the temperature, the duty point, and the pump if you already have one. We will come back with the compound and the bore.

FIRST-PARTY TODO: replace with real observed hose-life figures from CP installations

once the ELRO range has been in service long enough to have them.

Frequently asked

How long does a peristaltic pump hose last?

There is no single figure, because hose life is counted in flexures rather than hours. Pump speed, discharge pressure, temperature and the compound all move it. Treat it as a scheduled replacement and set the interval from the first hose you run on that duty.

What is a peristaltic pump hose made of?

On the Crane ELRO range, natural rubber (NR), nitrile (NBR), Hypalon (CSM) or EPDM, each reinforced. NR suits abrasive media, NBR oily and greasy media, CSM acids and colours, and EPDM acids, alkalis and hot water.

Which hose compound should I use for acids?

CSM (Hypalon) or EPDM. Both are rated by Crane for acids and alkalis. CSM is also electrically conductive, and EPDM takes hot water and the lowest temperatures, down to -30 °C.

Can you use a peristaltic pump hose for food?

Yes, with a food-grade compound. Crane lists food-grade NR on the ELRO IP range and food-grade NBR on the XP range. Check the compound is offered on the specific pump rather than assuming it is.

Why does the hose wear out on a peristaltic pump?

It is flexed flat and released on every revolution, so it fails by fatigue in the reinforcement rather than by wearing thin. That is why it is a planned consumable and why running slower makes it last longer.

Sources
  1. 1Crane ChemPharma & Energy — ELRO Series IP and XP peristaltic pumps, technical datasheet
  2. 2Crane ChemPharma & Energy — ELRO Series T peristaltic pumps, technical datasheet